Jiahe Shengtong Machinery has completed the customized 2L laboratory explosion-proof sigma kneader for a Turkey customer. The machine is ready for delivery.
The customer will use this sigma kneader for small scale soap production testing. Based on the customer’s production process, our engineers customized the equipment configuration to meet the specific mixing requirements.
The material contact parts are made of stainless steel 304 with mirror polishing treatment, which reduces material residue on the inner wall of the mixing chamber and improves production cleanliness.
The equipment adopts a single-layer mixing chamber design without heating or cooling functions, matching the customer's specific soap production process.
The sigma-shaped mixing blades provide efficient shearing, squeezing, and kneading performance, enabling better processing of soap materials.
The electric tilting discharge system simplifies material unloading, improves cleaning efficiency, and reduces manual operation time.
The explosion-proof system helps prevent potential safety risks caused by flammable and explosive gases generated during the mixing process.
The elevated platform design improves operating convenience and follows ergonomic principles, making daily operation easier for workers.
For soap production, stainless steel 304 or stainless steel 316 is generally recommended for material contact parts. Mirror polishing treatment on the surface can reduce material adhesion and residue inside the mixing chamber, helping meet the hygiene requirements of soap and personal care product production.
Jiahe Shengtong Machinery can provide soap mixing machines with capacities ranging from 2L to 5000L. Customers can select suitable equipment according to production scale, testing requirements, and output demands.
The required motor power depends on factors such as machine size, material viscosity, and production requirements. Jiahe Shengtong Machinery’s engineers provide professional recommendations based on each customer's specific application.
For soap production, tilting discharge and screw extrusion discharge are two commonly used methods. Each method has different advantages depending on production requirements.
Tilting Discharge:
Simple operation and convenient maintenance.
Less material residue and easier cleaning.
Suitable for medium and low viscosity materials.
Screw Extrusion Discharge:
Reduces labor requirements and improves unloading efficiency.
Supports automated and continuous production.
Different product shapes can be produced by installing extrusion dies at the screw outlet.
Suitable for high viscosity materials.
Whether heating or cooling is required depends on the customer’s production process and material characteristics. The equipment can be customized according to different temperature control requirements.
For ordinary soap production, a vacuum system is usually unnecessary. However, for transparent soap production or applications requiring reduced air bubbles, a vacuum system can effectively remove air inside the material and improve product quality.
A PLC control system can achieve automated operation, including real-time monitoring of material conditions and equipment status. This helps customers improve production management and maintain consistent product quality.
If the production process involves flammable or explosive materials, an explosion-proof system can be selected according to the actual requirements.
Jiahe Shengtong Machinery provides customized sigma kneader equipment according to different customer needs.
If you have any requirements for soap mixing, high viscosity material processing, or explosion-proof mixing equipment, please contact Jiahe Shengtong Machinery. Our engineering team will provide suitable solutions according to your production needs.
Email: qdwt@qdwtgroup.com
Website: https://www.qdwtgroup.com
